Applications

Liquid and Gas Density Systems

Dynatrol® Density Systems provide continuous, accurate analysis of process liquids or slurries in a variety of industries including foods, paper coatings, refined petroleum products, sugar and sulfuric acid. Digital read out allows you to display density as Specific Gravity, Grams/CC, °Brix, Baumé, API Gravity, Percent Solids, or Percent Concentration.

Dynatrol® Density Systems provide continuous analysis of the following process applications:

  • 25% Acetic Acid
  • 50% Urea
  • 54% Calcium Bromide
  • Acetone Based Emulsion
  • Adhesive/Solvent
  • Alcohol
  • Alcohol Proof
  • Alfalfa Protein Slurry
  • Alum Slurry
  • Alum Sulfate Solution
  • Aluminum Chloride
  • Aluminum Oxide, Water
  • Alumina Slurry
  • Aluminum Chlorohydrate
  • Aluminum Hydroxide Slurry
  • Aluminum Oxide/Water
  • Ammonia
  • Ammonia Bromide
  • Ammonia in Water
  • Ammonia Nitrate, Water
  • Ammonia Salt
  • Ammonia Sulfate
  • Ammonia, Water
  • Ammonium Bisulphite
  • Ammonium Chloride
  • Ammonium Cupric Chloride Etch
  • Ammonium Hydroxide
  • Ammonium Nitrate Solution
  • Ammonium Salt Solution
  • Ammonium Sulfate
  • Ammonium Sulfite/Bisulfite
  • Amyl Alcohol
  • Anhydrous Alcohol
  • Anhydrous Ethanol
  • Anodic etch % Concentrate
  • Antiperspirant Slurry
  • Aqueous Ammonia
  • Aqueous Brine
  • Aqueous Ethanol, Glycerol
  • Aqueous Fertilizer
  • Aqueous Measure
  • Aqueous Mg OH2
  • Aqueous NaOH
  • Aqueous Pigment
  • Aqueous Sodium Bromide
  • Aqueous Solution
  • Aromatic Extraction
  • ATS Solution
  • Aviation Kerosene
  • Barium Sulfate, Water
  • Batch Interface
  • Battery Acid
  • Beet Sugar Syrup/Molasses
  • Beet Sugar, Water
  • Bentonite
  • Beverages
  • Biosludge
  • Bleach
  • Boric Acid
  • Boric Acid (NUCLEAR)
  • Brewers Yeast Slurry
  • Brine
  • Brominated Silane
  • Bromine, Water
  • Butadiene Styrene in Water
  • Butane
  • Butyl Acetate, Methanol
  • Butylene Oxide/Nitromethane
  • Calcium Bromide
  • Calcium Carbonate
  • Calcium Chloride
  • Calcium Chloride, Hydrochloric
  • Calcium hypochlorite
  • Calcium Oxide/Water
  • Calcium Propionate
  • Calcium Sulfate Slurry
  • Caprolactam, Water
  • Carbon Black, Ink
  • Carbon Tet, Styrene
  • Carbon Water
  • Carbon, Water Suspension
  • Casting Slurry
  • Cat Cracker Feed
  • Catalyst Slurry
  • Cationic Starch
  • Cattle Feed
  • Caustic Soda
  • Caustic Soda/HCL
  • Caustic, Brine
  • Ceramic Slurry
  • Cheese Whey
  • Chicken Broth
  • Chicken Slaughterhouse Waste
  • Chicken Stock
  • Chlor.benzene/acetic/phenol
  • Chlorinated Sulfuric Acid
  • Chlorine Caustic, Brine
  • Chlorocycopentene, Sat. HCL
  • Chocolate Liquors
  • Choline Chloride
  • Chromated Copper Arsenate
  • Chromic Acid
  • Citrus Juice
  • Clam Juice
  • Clay Base Coating
  • CO2 Density
  • Coal, Water Slurry
  • Coffee Extract
  • Coke, Water Slurry
  • Colloidal Slurry
  • Condensed Milk
  • Cooked Starch Paste
  • Copper Sulfate
  • Corn Distillates
  • Corn Mash Slurry, Syrup
  • Corn Starch
  • Cumene Hydroperoxide
  • Cupric Chloride
  • Custody Transfer
  • Core Wash
  • Cutter stock
  • Detergent Solution
  • Developer Solution
  • Dextrose
  • Di-ammonium Phosphate
  • Diesel Fuel
  • Dimethyl Amine Solution
  • Dimethyl Formamide
  • Dimethyl Ketal Propanone
  • Distillate
  • DMSO/water
  • Electrolyte
  • Ethane Gas
  • Ethane, Propane Mix
  • Ethane,Propane, Butane
  • Ethane, Propylene
  • Ethyl Acetate, HCL
  • Ethylene Glycol
  • Ethylene Oxide, Water
  • Ferric Cloride
  • Flourescent Slurry
  • Flux
  • Fructose Syrup
  • Gasoline
  • Glucose Corn Syrup
  • Glycerin
  • Green Liquor
  • Hexametilenediamine
  • High Fructose Corn Syrup
  • Hydrated Lime
  • Hydrocarbons
  • Hydrochloric Acid
  • Hydrogen Peroxide
  • Insecticide
  • Isobutane
  • Isopropanol
  • JP4/JP5 Jet Fuel
  • Lacquers
  • Lime Slurry
  • Lithium Bromide
  • LPG
  • Mag Slurry
  • Magnesium Cholride
  • Magnesium Hydroxide
  • Magnesium Phosphate
  • Magnesium Sulfate
  • Maleic Acid
  • Mash
  • Methanol
  • Methyl Acetate
  • Mica Slurry
  • Mineral Spirits
  • Molasses
  • Naphtha
  • Natural Gas
  • Natural Gas Liquid
  • N-butane/Isobutane
  • N-butyl Methacrylate
  • Nitric Acid
  • Phosphor Coating
  • Phosphoric Acid
  • Polyakylene Glycol Quench
  • Polybutadiene Emulsion
  • Polyurethane Solvent
  • Pork Broth
  • Potassium Ascorbate
  • Potassium Carbonate
  • Potassium Chloride
  • Potassium Hydroxide
  • Potassium Sulfite
  • Potato Slurry
  • Powder/Water Slurry
  • Propane
  • Protein Slurry
  • Radwaste
  • Reductone
  • Refined Products
  • Resins, Solvents
  • Silicone Products
  • Soda Ash
  • Sodium Azide
  • Sodium Bichromate
  • Sodium Bisulphite
  • Sodium Bromide Aqueous Solution
  • Sodium Carbonate
  • Sodium Chlorate, Water
  • Sodium Chloride
  • Sodium Hydrosulfate
  • Sodium Hydrosulfide
  • Sodium Hydrosulfite
  • Sodium Hydroxide
  • Sodium Iodide, DI Water
  • Sodium Nitrite
  • Sodium Phosphate Liquor
  • Sodium Silicate
  • Sodium Sulfate
  • Sodium Sulfite
  • Sodium Thiosulfate Solution
  • Solder Flux
  • Soy Milk
  • Soybean Oil
  • Sucrose
  • Sulfuric Acid
  • Sweet Condensed Milk
  • Talc Slurry
  • Terephthalic Acid
  • Tetramethyl hydronium oxide
  • Titanium Dioxide Slurry
  • Tobacco Slurry
  • Toluene
  • Trichlorobenzene
  • Urea
  • UV Curable Coatings
  • Vinyl Acetate, Methanol
  • Whey
  • Zinc Ammonia Chloride
  • Zinc Stearate
  • Zinc Sulfate Mix

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Ammonium Hydroxide

Dynatrol® Density Measurement Systems are used extensively for measurement and control of density, specific gravity, or percent concentration with Ammonia solution, also known as ammonium hydroxide, ammonia water, ammonical liquor, ammonia liquor, aqua ammonia, aqueous ammonia, or simply ammonia.

  • Eliminate multiple hand sampling when mixing
  • Real time percent concentration measurements of ammonium hydroxide with no effects from pressure changes or pipe vibration
  • Virtually no maintenance costs

Automation Products, Inc. was approached by a chemical company to devise a solution for online measurement of an ammonia solution. The process is describer below.

Issue

The chemical company needed online measurements while mixing anhydrous ammonia with water. Their pressurized ammonia was bubbled into a mixing tank with ultra pure water, and a sample stream was constantly pumped from the bottom of the tank to give a real time reading of percent concentration for aqueous ammonia.

Resolution

The chemical company chose a Dynatrol® Density System to solve their problem. The Dynatrol® Density Meter has the Temperature vs. Density vs. Percent concentration curves programmed into the Series 2000 Digital Density Converter. The density meter provides 4-20 mA signals to the chemical company’s control room for percent concentration and temperature of the ammonia and water solution. Since the Dynatrol® Density Meter outputs percent concentration, there was no need to program a complicated set of algorithms into the DCS control system to calculate percent concentration from density.

After months of comparing hand sample measurements to the measurements of the Dynatrol® Density Meter, the company found that the Dynatrol® Density Meter correlated directly to the hand measurements. The company now uses the Dynatrol® Density System in the control of the mixing process. This eliminates the bi-hourly hand sampling that technicians would have to perform.

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Pharmaceutical

Dynatrol® instruments are used for a variety of applications in the Pharmaceutical industry including:

  • point Level Detection of capsules or powdered coatings of tablets
  • determining the Viscosity of coatings, creams and ointments
  • evaluating the Density of hydrogen peroxide, oil mixtures, and other liquids or slurries.

Bulk Solids Level Detection

The Dynatrol® CL10-DJ series of level switches are used for level detection of dry ingredients in bins, hoppers or feeders. Typical applications for both pharmaceutical and nutraceutical processes include:

  • Tablets
  • Hard and Soft Gelatin Capsules
  • Powdered Materials for Coating Beads and Tablets
  • Fillers and other substances that vary widely in bulk density or particle size.

Viscosity Measurement

The Dynatrol® CL10-DV series Viscosity Meters and Series 3000 Viscosity Digital Converter are used to measure viscosity at process conditions in vessels, reactors or process piping. Typical viscosity measurement applications include:

  • Coatings
  • Creams
  • Emulsions
  • Gelatins
  • Gels
  • Lotions
  • Ointments
  • Silicon Fluids

Density Measurement

The Dynatrol® CL-10HY Density Cell and Series 2000 Digital Density Converter can be factory programmed to use temperature and density information from the CL-10HY cell to calculate specific gravity, percent solids or percent concentration at process conditions. Pharmaceutical industry applications include:

  • Hydrogen Peroxide
  • Oil Mixtures
  • Propylene Glycol-based Fluids
  • Resins
  • Liquids
  • Slurries

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Sugar

Dynatrol® Density Systems calculate the density, percent solid expressed as °Brix, or Baumé of sugar syrups. Dynatrol® provides Bulk Solids and Liquid Level Detection for sugar applications for dry bulk sugar, as well as sugar liquor and various liquid syrups.

Dynatrol® can help you calculate the density and provide you with level detection for dry bulk sugar applications, as well as, sugar liquor and various liquid syrups.

Density Measurement

The Dynatrol® CL-10HY Density Cell and Series 2000 Density Digital Converter calculates the density, percent solids expressed as °Brix, or Baumé of sugar syrups. Dynatrol® Density Systems may be used to measure syrup at cutting mills and sugar refineries, as well as in evaporators and crystallization vacuum pans. These accurate and reliable measurements can be performed at process conditions.

Bulk Solids Level Measurement

The Dynatrol® CL10-DJ Level Detector complete with EC-501A control unit is used for high-, intermediate-, or low-level detection of bulk solids in bins, hoppers or silos. Within the sugar industry typical applications include:

  • Cane Juice Crystals
  • Dextrose
  • Fructose Powder
  • Powdered Sugar
  • Raw Cane Sugar
  • Sucralose
  • Sugar Beet Seed
  • Sugar Crystals
  • Sucrose Sugar
  • ...and more

Liquid Level Measurement

The Dynatrol® CL-10GH Liquid Level Detector complete with EC-501A-(G) control unit is used in the Sugar Industry for application to either high or low point level detection of:

  • Corn Syrup
  • Fructose Syrup
  • Invert Sugar Syrup
  • Liquid Sugar Cane
  • Maple Syrup
  • Sugar Liquor
  • Sucrose Syrup

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Settled Solids in Liquid

The Dynatrol® CL-10DJI Interface Level Detector has the unique ability to detect:

  • a liquid and settled bed of solids
  • a liquid and floating bed of solids
  • the liquid phases of products having significantly different viscosities

Typical applications of The Dynatrol® CL-10DJI Interface Level Detector include WATER/CARBON, WATER/SAND, LIQUID/CATALYST INTERFACES and those that occur in steeping processes.

Used on the following applications:

  • Bead/waterblack
  • Black liquor/soap
  • Brine/salt
  • Carbon/water
  • Clay/water
  • Coal/coal water slurry
  • Corn/water
  • Pellets/water
  • Polymer grade lactic acid/water
  • Resin/water
  • Rice/water interface
  • Salt/water interface
  • Sand/water
  • Shell/water
  • Sodium sulfate crystal/water
  • Water, oil/metal fines

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